How to change polaris clutch weights

Clutch weights play a crucial role in the efficiency of an ATV’s clutch system. They are designed to maintain proper tension between the belt and pulley, which is essential for smooth operation of the vehicle. When these weights become worn or damaged, it can lead to a host of issues such as slippage, vibration, and even permanent damage to the system.

To change clutch weights on your Polaris ATV, you will need a few basic tools such as a socket wrench, torque wrench, and screwdrivers. The process is relatively simple and can be completed in just a few hours with some careful attention to detail.

Here’s a step-by-step guide on how to do it:

  1. Gather your tools: Before you start, make sure you have all the necessary tools on hand. This includes a socket wrench, torque wrench, and screwdrivers.
  2. Remove the wheels: Use a jack to lift the vehicle off the ground, then remove the wheels from the frame.
  3. Disconnect the battery: Before removing any parts of the clutch system, make sure you disconnect the battery to prevent any accidental damage.
  4. Remove the clutch cover: Using a screwdriver, remove the bolts that hold the clutch cover in place and carefully lift it off the frame.
  5. Remove the old weights: Use a socket wrench to loosen the bolts that secure the old clutch weights in place, then carefully remove them from the pulley system.
  6. Install the new weights: Once you have removed the old weights, use a torque wrench to tighten the bolts and secure the new weights in place. Make sure you follow the manufacturer’s instructions carefully to ensure proper tension is maintained.
  7. Reconnect the battery and put the wheels back on: After installing the new clutch weights, reconnect the battery and replace the wheels on your Polaris ATV.

By following these steps, you can change the clutch weights on your Polaris ATV and improve its performance and longevity. It’s an easy DIY project that can save you money on expensive repairs in the long run. Just be sure to take your time and follow all safety precautions to ensure a successful outcome.

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